1985 RZ350 rebuild
Moderator: rztom
Re: 1985 RZ350 rebuild
So got the frame, swing arm & stands back from the powder coaters, they look great, really pleased with them. Pressed the steering head cups in and fitted the warning decals. Just waiting for the plating so I can start to put it all together.
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A tip for anyone doing this, dont try and hammer the swingarm roller bearings in with a socket, you will just deform them. Put them in the freezer, then gently tap them in to start them, get a threded rod & nut, tighten it up and press them in, just always make sure they are going in square.
.
A tip for anyone doing this, dont try and hammer the swingarm roller bearings in with a socket, you will just deform them. Put them in the freezer, then gently tap them in to start them, get a threded rod & nut, tighten it up and press them in, just always make sure they are going in square.
- motosapien
- Posts: 396
- Joined: Tue Aug 26, 2014 2:27 am
- Location: Scottsdale, Arizona
Re: 1985 RZ350 rebuild
So attacked the last of the cleanup prior to build and by far the worst, the wheels!!, 30 years of crap, corrosion and crime, the before photo’s are after I degreased and washed them, that’s how grubby they were.
So I spent 3 hrs with a dremel and various, wire wheels, polish wheels, sand paper, scothbrite and wire wool, but nothing seemed to remove the corrosion and leave a reasonable finish.
So I ended up with a process that seemed to work pretty well – sanded the machined parts of the wheel with 150 grit until you remove all of the corrosion, then rub the area down with wire wool and WD40, this seems to give a nice satin finish almost the same as original. The rest of the painted area came up ok after scrubbing with WD40 and a nail brush. I had an old electric toothbrush that was a godsend to clean the corners of the wheel where you couldn’t get the brush in. probably 8 hrs worth of labor to get the wheels cleaned up, my fingers are numb now but they look good.
Here is a selection of before and afters:
So I spent 3 hrs with a dremel and various, wire wheels, polish wheels, sand paper, scothbrite and wire wool, but nothing seemed to remove the corrosion and leave a reasonable finish.
So I ended up with a process that seemed to work pretty well – sanded the machined parts of the wheel with 150 grit until you remove all of the corrosion, then rub the area down with wire wool and WD40, this seems to give a nice satin finish almost the same as original. The rest of the painted area came up ok after scrubbing with WD40 and a nail brush. I had an old electric toothbrush that was a godsend to clean the corners of the wheel where you couldn’t get the brush in. probably 8 hrs worth of labor to get the wheels cleaned up, my fingers are numb now but they look good.
Here is a selection of before and afters:
Re: 1985 RZ350 rebuild
Well worth the time spent!
I remember telling a local guy how long it took me to do my wheels and he said it was mental and that he wouldnt spend so long on his, he didnt get the results he wanted, but those of us whove done this know that LOL!
I remember telling a local guy how long it took me to do my wheels and he said it was mental and that he wouldnt spend so long on his, he didnt get the results he wanted, but those of us whove done this know that LOL!
80 XT500 Supermoto!
81 RD350LC Resto
82 RD421LC Hybrid
82 RD350LC decapitation project
82 RD250LC JDM '251LC' YPVS
83 RZ350 Resto
84 RZ500 Resto
85 RZ350 F1 Resto
86 RZ350 F2 Resto
86 RZ350 F2 Hybrid
Like Watches? www.PloProf.com & www.DeskDivers.com
81 RD350LC Resto
82 RD421LC Hybrid
82 RD350LC decapitation project
82 RD250LC JDM '251LC' YPVS
83 RZ350 Resto
84 RZ500 Resto
85 RZ350 F1 Resto
86 RZ350 F2 Resto
86 RZ350 F2 Hybrid
Like Watches? www.PloProf.com & www.DeskDivers.com
Re: 1985 RZ350 rebuild
Ya, thankless work for sure. Nothing lighter, or tricker, just clean. Well, maybe a little lighter then.
Rory
2 1984 RZ350s
1985 RZ350
9 1986-1990 RZ350s
2000 ST2
2005 749
2005 749 with 999 engine
2 1984 RZ350s
1985 RZ350
9 1986-1990 RZ350s
2000 ST2
2005 749
2005 749 with 999 engine
Re: 1985 RZ350 rebuild
Once again, nice work D6lc.
The wheels look fantastic.
Will you clearcoat them?
The wheels look fantastic.
Will you clearcoat them?
Ken's Garage
https://www.youtube.com/c/KensGarage1
https://www.youtube.com/c/KensGarage1
Re: 1985 RZ350 rebuild
No plans to clear coat them, they were not clear coated from the factory, so the finish should last fine, and a quick clean up with wire wool and WD40 should keep them looking good.
Re: 1985 RZ350 rebuild
So finally I got the plating back!, JR Custom Plating in MN did a phenomenal job in the bright zinc, yellow zinc and chrome.
Started to put the chassis together, still waiting on the swingarm nylon bushes & top yoke cap so only got so far.
Here are some pics, fingers crossed the parts arrive this week so I can get the chassis finished.
Started to put the chassis together, still waiting on the swingarm nylon bushes & top yoke cap so only got so far.
Here are some pics, fingers crossed the parts arrive this week so I can get the chassis finished.
Re: 1985 RZ350 rebuild
Looking really good. Why no posters on those huge white walls?
Rory
2 1984 RZ350s
1985 RZ350
9 1986-1990 RZ350s
2000 ST2
2005 749
2005 749 with 999 engine
2 1984 RZ350s
1985 RZ350
9 1986-1990 RZ350s
2000 ST2
2005 749
2005 749 with 999 engine
Re: 1985 RZ350 rebuild
Looking really nice. I wouldn't want to ride it for fear of having to spend all day to clean it.
REI
1985 RZ350
1984 RZ350
1989 TZR250 3MA
1988 FZR400
2003 R1
2008 WR250R
1985 RZ350
1984 RZ350
1989 TZR250 3MA
1988 FZR400
2003 R1
2008 WR250R
Re: 1985 RZ350 rebuild
Awesome level of detail and cleanliness. It looks like a new bike being stripped, not the other way around.
Re: 1985 RZ350 rebuild
Hi just found the posting , Enjoying your work on the full restoration great read. Nice shot of all those New parts. Thanks for sharing.regards Graham.
RZ250 29L 1983
Re: 1985 RZ350 rebuild
Thanks for the comments guys, the builds coming on pretty well.
Got some more work done this weekend, the chassis is pretty much there now, here are a few pics with come before shots as well.
Got some more work done this weekend, the chassis is pretty much there now, here are a few pics with come before shots as well.
Re: 1985 RZ350 rebuild
Yup, looks like new.
Rory
2 1984 RZ350s
1985 RZ350
9 1986-1990 RZ350s
2000 ST2
2005 749
2005 749 with 999 engine
2 1984 RZ350s
1985 RZ350
9 1986-1990 RZ350s
2000 ST2
2005 749
2005 749 with 999 engine
Re: 1985 RZ350 rebuild
nice swinger repair, good work!
80 XT500 Supermoto!
81 RD350LC Resto
82 RD421LC Hybrid
82 RD350LC decapitation project
82 RD250LC JDM '251LC' YPVS
83 RZ350 Resto
84 RZ500 Resto
85 RZ350 F1 Resto
86 RZ350 F2 Resto
86 RZ350 F2 Hybrid
Like Watches? www.PloProf.com & www.DeskDivers.com
81 RD350LC Resto
82 RD421LC Hybrid
82 RD350LC decapitation project
82 RD250LC JDM '251LC' YPVS
83 RZ350 Resto
84 RZ500 Resto
85 RZ350 F1 Resto
86 RZ350 F2 Resto
86 RZ350 F2 Hybrid
Like Watches? www.PloProf.com & www.DeskDivers.com