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Re: RZ350 Super Motard

Posted: Mon Dec 24, 2018 1:46 am
by kobra
Smoker wrote: Sun Dec 23, 2018 9:47 pm...
I could ride all day with the pipes scraping on the ground.
Now that would be a damn sin!

Re: RZ350 Super Motard

Posted: Mon Dec 24, 2018 9:47 am
by nokturnal
hit your shins a few time on the frame cradle, have you?

Re: RZ350 Super Motard

Posted: Mon Dec 24, 2018 12:29 pm
by Smoker
nokturnal wrote: Mon Dec 24, 2018 9:47 am hit your shins a few time on the frame cradle, have you?
:smt003 Ha, ha!!

Didn't have a clue, at first.

Nope! Those "X"s on the crossbar show how much to chop off. I'll be installing custom sliders on the bar ends. Didn't want to chop before the pipes are done. The blue tape starts at the outside of the side covers. The covers stick out the same amount, just have more bar on one side to chop off.

Re: RZ350 Super Motard

Posted: Fri Dec 28, 2018 2:07 pm
by Smoker
Pipes are growing fast.

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Re: RZ350 Super Motard

Posted: Sun Dec 30, 2018 2:49 am
by Questo vecchio rz
Looking good and progressing a good pace. I think your going to be proud of your endevor, many of us are proud of you as well, I'm sure!!!
As a fellow 1985 to present RZ owner
Keep it coming!!!!

Re: RZ350 Super Motard

Posted: Sun Dec 30, 2018 9:53 pm
by Smoker
Questo vecchio rz wrote: Sun Dec 30, 2018 2:49 am Looking good and progressing a good pace. I think your going to be proud of your endevor, many of us are proud of you as well, I'm sure!!!
As a fellow 1985 to present RZ owner
Keep it coming!!!!
I know a lot of people have been watching and waiting.
I don't want to let you down, but the clock is ticking.
I will do everything I can to get the bikes finished.
Thank you for the kind words. :smt006

Re: RZ350 Super Motard

Posted: Mon Dec 31, 2018 4:25 pm
by Smoker
Pipes are getting close to finished.

Not sure if we'll have time to get the billet spring hooks done. Still hopeful.

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Re: RZ350 Super Motard

Posted: Mon Dec 31, 2018 7:29 pm
by Smoker
kobra wrote: Mon Dec 24, 2018 1:46 am
Smoker wrote: Sun Dec 23, 2018 9:47 pm...
I could ride all day with the pipes scraping on the ground.
Now that would be a damn sin!
All my downpipes are scraped, dented, or both.
Can't imagine these pipes will be different. :smt003

Re: RZ350 Super Motard

Posted: Wed Jan 02, 2019 8:29 pm
by Smoker
Trying to get these finished.

Pipe construction will probably be done this weekend.

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Re: RZ350 Super Motard

Posted: Thu Jan 03, 2019 2:10 am
by Smoker
We'll wait until the spring hooks are done. :smt045
Jeff will be racing at Phillip Island, but can finish after he comes back, if necessary.

I don't think Jeff would mind if I post what he told me a while back...

"Hi Pete-
I wouldn't touch the machining of those clips with a 10 foot pole :) Have you ever machined stainless with small cutters? It's a nightmare. I have a lot of experience with it too. See attached for some of my 316 work. Lots of surface, holes, threads, and o ring grooves. Anyway, if they pull it off they will be pretty cool parts."

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Re: RZ350 Super Motard

Posted: Sat Jan 05, 2019 12:03 pm
by Smoker
Mason Cantar used this tiny cutter for the spring hook cutouts.

"Ran this little guy at 7500rpm and 6.5 IPM. Easy peasy, ran like butter."

One of the best machinist/welders I've met. Just have to wait until the machines are open to get my stuff done. Takes 3 operations in the CNC machine, plus some manual cutting. If things go well, I'd like to get 24 more of these made out of titanium, with different bottom radii. Kind of skeptical that's going to happen. :smt037

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Re: RZ350 Super Motard

Posted: Mon Jan 07, 2019 1:54 am
by Smoker
The SXV frame has nice mounts in the perfect place for downpipes.

Almost used these for the engine torque bars. Glad I ran torque bars to the cradle, the way Yamaha designed it.

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Asked Jeff to rubber mount the pipes. I also rubber mounted the stingers and tips.

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Frame clearance is nice and tight.
I'll add the usual hardware, and maybe some custom rubber cushions.

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Re: RZ350 Super Motard

Posted: Tue Jan 08, 2019 4:47 am
by Smoker
Stinger couplings are cut.

Need to get thicker o-rings.

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Re: RZ350 Super Motard

Posted: Sat Jan 12, 2019 9:52 pm
by Smoker
Pipes are looking serious.

Guess I need some nice tips to fit onto the lower couplings. Then there'll be a nice option for open pipe mayhem. :smt003

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Re: RZ350 Super Motard

Posted: Mon Jan 14, 2019 1:30 pm
by Smoker
Getting there.

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Upper part of the pipes will be covered by the lower side panel. Never seen this panel in white. I think this one is painted. Will try to get it in white to match the other plastic.

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Rear suspension compressed.

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Waiting on the machined spring hooks.