Depinning Stator Connectors
Moderator: rztom
Depinning Stator Connectors
I am trying to replace my stater grommet. I cannot seem to depin the round terminals.
Been searching on this forum & on the web. Everything talks about flat pins. This is a round pin, much like a bullet connector. Looked all over the web for a pic of the female connector. I have found nothing.
So far I have not found the tang to bend back that is keeping the terminal in the connector. I am assuming the tool goes in the front, opposite of the "break" in the terminal, as seen from the front.
I need some pointers, guys, this is driving me insane!
Been searching on this forum & on the web. Everything talks about flat pins. This is a round pin, much like a bullet connector. Looked all over the web for a pic of the female connector. I have found nothing.
So far I have not found the tang to bend back that is keeping the terminal in the connector. I am assuming the tool goes in the front, opposite of the "break" in the terminal, as seen from the front.
I need some pointers, guys, this is driving me insane!
2.5 RZ350's
2018 Grom
2017 KTM 390
2017 FZ-10
1973 RT3
1974 TY250
plus many others
2018 Grom
2017 KTM 390
2017 FZ-10
1973 RT3
1974 TY250
plus many others
Re: Depinning Stator Connectors
Look in from the back and you will see where they are, Mine were opposite the split in the round terminal, Exactly where your screwdriver head is, You will need a smaller screwdriver to get right down there
1985 RZv500
1984 RZ500 Hybrid
1986 RG500 Walter Wolf
1986 RG500 Skoal Bandit
1984 RZ350
1984 RZ350 Hybrid
1981 RD350LC
1981 RD350LC Hybrid
2009 CR500AF Supermoto 250X
2007 CR500AF 250X
1988 YSR50 (2)
1984 GPZ750 Turbo
1989 VFR750R RC30
1984 RZ500 Hybrid
1986 RG500 Walter Wolf
1986 RG500 Skoal Bandit
1984 RZ350
1984 RZ350 Hybrid
1981 RD350LC
1981 RD350LC Hybrid
2009 CR500AF Supermoto 250X
2007 CR500AF 250X
1988 YSR50 (2)
1984 GPZ750 Turbo
1989 VFR750R RC30
Re: Depinning Stator Connectors
Buy the right tool, its still hard but much easier than a screwdriver :/
The Lisle 57750 Wire Terminal Tool Kit is a good one as it has a bunch of options.
The Lisle 57750 Wire Terminal Tool Kit is a good one as it has a bunch of options.
80 XT500 Supermoto!
81 RD350LC Resto
82 RD421LC Hybrid
82 RD350LC decapitation project
82 RD250LC JDM '251LC' YPVS
83 RZ350 Resto
84 RZ500 Resto
85 RZ350 F1 Resto
86 RZ350 F2 Resto
86 RZ350 F2 Hybrid
Like Watches? www.PloProf.com & www.DeskDivers.com
81 RD350LC Resto
82 RD421LC Hybrid
82 RD350LC decapitation project
82 RD250LC JDM '251LC' YPVS
83 RZ350 Resto
84 RZ500 Resto
85 RZ350 F1 Resto
86 RZ350 F2 Resto
86 RZ350 F2 Hybrid
Like Watches? www.PloProf.com & www.DeskDivers.com
Re: Depinning Stator Connectors
I have used a tiewrap before to do this.
Cut off the tapered end of the tiewrap as its too thin. Then cut the thicker end of the tiewrap narrow enough to fit in that groove. Ram it in.
Probably take a couple tries.
Cut off the tapered end of the tiewrap as its too thin. Then cut the thicker end of the tiewrap narrow enough to fit in that groove. Ram it in.
Probably take a couple tries.
Colin
79 RD400F Daytona Special
81 RD350LC
89 TDR250
75 Kawasaki H1 500
77 Can-am Tnt250
79 RD400F Daytona Special
81 RD350LC
89 TDR250
75 Kawasaki H1 500
77 Can-am Tnt250
Re: Depinning Stator Connectors
The retaining tabs are on the outside of that style, the correct removal tool is a thin wall tube that slips over the OD of the terminal. The bare terminal is shown here, 6th item down;
https://www.hi-1000ec.com/product-list? ... mit=Search
I have purchased from them before and service was good.
https://www.hi-1000ec.com/product-list? ... mit=Search
I have purchased from them before and service was good.
Re: Depinning Stator Connectors
Thanks for the replies guys.
Rusty, by that picture there are 2 tangs. No freakin wonder I am having problems...
Rusty, by that picture there are 2 tangs. No freakin wonder I am having problems...
2.5 RZ350's
2018 Grom
2017 KTM 390
2017 FZ-10
1973 RT3
1974 TY250
plus many others
2018 Grom
2017 KTM 390
2017 FZ-10
1973 RT3
1974 TY250
plus many others
Re: Depinning Stator Connectors
If you have some brass shim-stock (very thin metal that is stiffer than tin foil), you can roll it around the wire and slide it into the connector from the back. If you push/pull the wire while forcing the rolled shim-stock into the connector it will push past the burs and then both will come free.
Re: Depinning Stator Connectors
Just get the real tool, its hard enough with that I cant think how awful it would be to do without.
80 XT500 Supermoto!
81 RD350LC Resto
82 RD421LC Hybrid
82 RD350LC decapitation project
82 RD250LC JDM '251LC' YPVS
83 RZ350 Resto
84 RZ500 Resto
85 RZ350 F1 Resto
86 RZ350 F2 Resto
86 RZ350 F2 Hybrid
Like Watches? www.PloProf.com & www.DeskDivers.com
81 RD350LC Resto
82 RD421LC Hybrid
82 RD350LC decapitation project
82 RD250LC JDM '251LC' YPVS
83 RZ350 Resto
84 RZ500 Resto
85 RZ350 F1 Resto
86 RZ350 F2 Resto
86 RZ350 F2 Hybrid
Like Watches? www.PloProf.com & www.DeskDivers.com
- OldTZracer
- Posts: 240
- Joined: Thu Aug 05, 2010 2:21 am
- Location: Alberta Canada
Re: Depinning Stator Connectors
Yes - buy the tool. There is a star-shaped one that does several different connector shapes and it was cheap...
"...its a 2-stroke ya twit - Its supposed to smoke..."
Re: Depinning Stator Connectors
Yeah I have something on the way. Will report back & hopefully close out this thread..
2.5 RZ350's
2018 Grom
2017 KTM 390
2017 FZ-10
1973 RT3
1974 TY250
plus many others
2018 Grom
2017 KTM 390
2017 FZ-10
1973 RT3
1974 TY250
plus many others
Re: Depinning Stator Connectors
I do want to close out this thread. Hopefully others will prosper from my experience.
The Lisle 57750 was suggested as the tool to depin. I thought 40 bux was outrageous to replace a 7 dollar part. So I took a chance on this 11 dollar tool from the 'Bay:
https://www.ebay.com/itm/Adduswin-New-2 ... 0290.m3507
I am happy to say that this did the trick. As others have said, it is not easy even with the right tool, but with some patience, it certainly is within most of our wheelhouse.
I would like to thank the forum for the advice & pointing me in the right direction.
BTW: the stator grommet can be had from Ricky Stator for 7 bux shipped....
The Lisle 57750 was suggested as the tool to depin. I thought 40 bux was outrageous to replace a 7 dollar part. So I took a chance on this 11 dollar tool from the 'Bay:
https://www.ebay.com/itm/Adduswin-New-2 ... 0290.m3507
I am happy to say that this did the trick. As others have said, it is not easy even with the right tool, but with some patience, it certainly is within most of our wheelhouse.
I would like to thank the forum for the advice & pointing me in the right direction.
BTW: the stator grommet can be had from Ricky Stator for 7 bux shipped....
2.5 RZ350's
2018 Grom
2017 KTM 390
2017 FZ-10
1973 RT3
1974 TY250
plus many others
2018 Grom
2017 KTM 390
2017 FZ-10
1973 RT3
1974 TY250
plus many others