Sealing JL Exhausts

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rd84
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Sealing JL Exhausts

#1 Post by rd84 » Mon Aug 30, 2021 1:22 pm

Hi,



Bit of a oily dribble from the JL expansion chambers where they connect to the cylinder not too bad, but I hate the mess they make - does anyone have any tips on the best method of sealing them - RTV Silicone , Fire Gum etc ? or is there a crushable gasket that would work ? - Strangely the JL's only have one spring per pipe.



Thanks.



Cheers

Paul

tritonpat
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Re: Sealing JL Exhausts

#2 Post by tritonpat » Mon Aug 30, 2021 7:21 pm

use rtv silicone, but make sure you clean any oil off first, that's what i always use

ChequeredFlagRacing
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Re: Sealing JL Exhausts

#3 Post by ChequeredFlagRacing » Tue Aug 31, 2021 4:50 am

On the exhaust to stub I use https://www.screwfix.com/p/geocel-trade ... lsrc=aw.ds

Nikkon's use two springs per exhaust
Yamaha FS1E 1975
Yamaha RD200 1976
Yamaha RD400 1977
Yamaha AS3 125cc 1978
Yamaha AS1 125cc 1979
Honda CX500
Honda MT125cc 1980
Yamaha TZ125G 1981-82
Zeger TC500cc 1983-84
Yamaha RD500LC 1985-87
Honda C90 1989
Yamaha DT175 1993
Yamaha RZV500R 2018

rd84
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Re: Sealing JL Exhausts

#4 Post by rd84 » Tue Aug 31, 2021 12:46 pm

Thanks for the advice guys.

Cheers
Paul

smokamoto
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Re: Sealing JL Exhausts

#5 Post by smokamoto » Tue Aug 31, 2021 6:51 pm

After the JL orings failed I replaced them with these from McMaster-Carr supply. These with a bit of high-temp red silicone sealer sealed them…so far lol.

#1288N128 Chemical-resistant Vito fluoroelastomer o-ring, super resilient, 1/16 fractional width, dash no. 028, $4.33 for a pack of 5 (price is from a few years ago)

rd84
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Re: Sealing JL Exhausts

#6 Post by rd84 » Sun Sep 05, 2021 5:46 am

Thanks for the info.

It still seems strange that the JL’s only have one spring per pipe

Cheers
Paul

rz500guytexas
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Re: Sealing JL Exhausts

#7 Post by rz500guytexas » Sun Sep 05, 2021 10:00 am

One spring is strange. I would think the pipe woul move. Silicone after a very good cleaning took care of my Jollys

rd84
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Re: Sealing JL Exhausts

#8 Post by rd84 » Sun Sep 05, 2021 9:20 pm

rz500guytexas wrote: Sun Sep 05, 2021 10:00 am One spring is strange. I would think the pipe woul move. Silicone after a very good cleaning took care of my Jollys
I've just siliconed the pipes for a second time - the first attempt failed - I found it quite hard to put a bead on the exhaust flange - I had to rely on coating the end of the pipe - I noticed a groove on the exhaust flange and wondered if a O-ring should go in it ?

hailwood1965
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Re: Sealing JL Exhausts

#9 Post by hailwood1965 » Sun Sep 12, 2021 9:33 pm

Not sure it's the same problem but in the 500 factory days Honda and Team Roberts both sealed the inside of the exhaust with Nikasil.

smokamoto
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Re: Sealing JL Exhausts

#10 Post by smokamoto » Sun Sep 12, 2021 9:49 pm

rd84 wrote: Sun Sep 05, 2021 9:20 pm
rz500guytexas wrote: Sun Sep 05, 2021 10:00 am One spring is strange. I would think the pipe woul move. Silicone after a very good cleaning took care of my Jollys
I've just siliconed the pipes for a second time - the first attempt failed - I found it quite hard to put a bead on the exhaust flange - I had to rely on coating the end of the pipe - I noticed a groove on the exhaust flange and wondered if a O-ring should go in it ?
I used these from McMaster-Carr USA with success, so far. Just did a track day and still holding.

#1288N128 Chemical-resistant Vito fluoroelastomer o-ring, super resilient, 1/16 fractional width, dash no. 028, $4.33 for a pack of 5 (price is from a few years ago)

rd84
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Re: Sealing JL Exhausts

#11 Post by rd84 » Mon Sep 13, 2021 8:07 am

Thanks for the advice everyone - I've used a high temperature copper silicone and put more on than before being careful not to get it inside the exhaust flange - right now I think its successful - I've bought some exhaust O rings in case my latest attempt fails

Cheers
Paul

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