on my rzv500r (51x)
I have a few question about the positionning
of the various bands/straps/ties on the main harness :
figure 42
(28) 437-83936-10 ( black flat long band )
(29) 12r-82591-00 (thin black zip tie )
(32) 90465-13154 (thin white zip tie )
same question on figure 43
(13) 437-83936-00 ( black flat band )
same question on figure 41 :
(13) 437-83936-00 ( black flat band )
same question on figure 37 :
(10) 437-83936-00 ( black flat band )
and finally :
does the main harness go under
or over the bracket 47x-4129j-00 in between the cdi and ypvs black boxes ?
thanks for your input .
position of bands / zip ties on electric harness ?
Moderator: rztom
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- Posts: 80
- Joined: Sat Apr 13, 2013 4:36 am
Re: position of bands / zip ties on electric harness ?
On my bike I put the powervalve and CDI connectors behind the boxes and under the air cleaner ears, so the mid fairing doesn't rub on them
Turn signal wires are held down with the tie downs on the lower section of the fairing bracket.
Turn signal wires are held down with the tie downs on the lower section of the fairing bracket.
73 TM/TS400
78 GS1000E
80 KD80
82 Katana
84 RZ350
84 RZV500R
86 GSXR1100
86 1100 sportster
88 FZR1000
89 RGV250 VJ21 SP
90 RGV250 VJ22 SP
91 TZR250 3XV2 SP
96 RGV250 VJ23 SP
99 RS250
02 Hayabusa
16 KTM 390 Duke
17 KTM 1290 SDGT
21 Aprilia RSV4 1100
78 GS1000E
80 KD80
82 Katana
84 RZ350
84 RZV500R
86 GSXR1100
86 1100 sportster
88 FZR1000
89 RGV250 VJ21 SP
90 RGV250 VJ22 SP
91 TZR250 3XV2 SP
96 RGV250 VJ23 SP
99 RS250
02 Hayabusa
16 KTM 390 Duke
17 KTM 1290 SDGT
21 Aprilia RSV4 1100
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Re: position of bands / zip ties on electric harness ?
thanks for the answer for the turn signals
It seems that on preproduction rd/rzv the connectors were set at the back of the cdi/ypvs boxes , and in the front on production bikes , (from pictures in the workshop manual of RZV and RD ) (and from pictures of Jackson40 preprod rd 500 ) .
any idea were the other bands go ? specially the one around the rear brake switch (fig 43 ) .
I am restoring my rzv (there were only a couple of bands on the harness , when i got it ) and i am trying to get it "factory correct" (more ore less )
It seems that on preproduction rd/rzv the connectors were set at the back of the cdi/ypvs boxes , and in the front on production bikes , (from pictures in the workshop manual of RZV and RD ) (and from pictures of Jackson40 preprod rd 500 ) .
any idea were the other bands go ? specially the one around the rear brake switch (fig 43 ) .
I am restoring my rzv (there were only a couple of bands on the harness , when i got it ) and i am trying to get it "factory correct" (more ore less )
Re: position of bands / zip ties on electric harness ?
Here are a few pics of my RZV with bodywork off if this helps
https://www.rzrd500.com/500phpBB3/viewt ... 636#p98636
https://www.rzrd500.com/500phpBB3/viewt ... 636#p98636
73 TM/TS400
78 GS1000E
80 KD80
82 Katana
84 RZ350
84 RZV500R
86 GSXR1100
86 1100 sportster
88 FZR1000
89 RGV250 VJ21 SP
90 RGV250 VJ22 SP
91 TZR250 3XV2 SP
96 RGV250 VJ23 SP
99 RS250
02 Hayabusa
16 KTM 390 Duke
17 KTM 1290 SDGT
21 Aprilia RSV4 1100
78 GS1000E
80 KD80
82 Katana
84 RZ350
84 RZV500R
86 GSXR1100
86 1100 sportster
88 FZR1000
89 RGV250 VJ21 SP
90 RGV250 VJ22 SP
91 TZR250 3XV2 SP
96 RGV250 VJ23 SP
99 RS250
02 Hayabusa
16 KTM 390 Duke
17 KTM 1290 SDGT
21 Aprilia RSV4 1100
- jackson.40
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- Joined: Fri Dec 30, 2005 7:01 pm
- Location: Cambridge,UK
Re: position of bands / zip ties on electric harness ?
The pre-production bikes didn't have many bands and i am not sure the production bikes had as many as the parts list shows.
Your bike will have a metal band securing the clutch cable to the frame which i don't think is not shown on the parts list.
This band was not fitted to first pre-production bikes, but is fitted to my 1GE pre-production bike.
You can see the band in this photo.
Part number 3412639701 (no longer available but easy to get)
Your bike will have a metal band securing the clutch cable to the frame which i don't think is not shown on the parts list.
This band was not fitted to first pre-production bikes, but is fitted to my 1GE pre-production bike.
You can see the band in this photo.
Part number 3412639701 (no longer available but easy to get)