Belly Pan / Jolly Moto exhaust

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cidair
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Belly Pan / Jolly Moto exhaust

#1 Post by cidair » Tue Apr 01, 2014 5:53 pm

Hi!
I can't fit the belly pan again, after mounting my Jolly Moto exhaust. Seems like the exhaust pipes are lower on the JM than on the OEM exhaust.

Anyone experienced this? Do I have to modify / cut the belly pan?
RD 500 1GE -87
RD 350A -73
TZR125RR 4DL -91
MT-09 -18
R1M -15
750 H2 -72

rexcat
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Re: Belly Pan / Jolly Moto exhaust

#2 Post by rexcat » Tue Apr 01, 2014 11:42 pm

i had to cut my belly pan to fit the jolly motos

cidair
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Re: Belly Pan / Jolly Moto exhaust

#3 Post by cidair » Wed Apr 02, 2014 1:50 am

Did you cut out the bulges only, or what did you exactly cut?
RD 500 1GE -87
RD 350A -73
TZR125RR 4DL -91
MT-09 -18
R1M -15
750 H2 -72

rd84
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Re: Belly Pan / Jolly Moto exhaust

#4 Post by rd84 » Wed Apr 02, 2014 9:23 am

Don't cut anything !! :smile: - bodywork for the RD500 is getting rare and valuable - why don't you consider getting an after market replacement painted up instead ?

Cheers
Paul

Vin
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Re: Belly Pan / Jolly Moto exhaust

#5 Post by Vin » Wed Apr 02, 2014 9:25 am

rd84 wrote:Don't cut anything !! :smile: - bodywork for the RD500 is getting rare and valuable - why don't you consider getting an after market replacement painted up instead ?

Cheers
Paul
my thoughts exactly :shock:

Jeppe500
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Re: Belly Pan / Jolly Moto exhaust

#6 Post by Jeppe500 » Wed Apr 02, 2014 11:09 am

cidair wrote:Hi!
I can't fit the belly pan again, after mounting my Jolly Moto exhaust. Seems like the exhaust pipes are lower on the JM than on the OEM exhaust.

Anyone experienced this? Do I have to modify / cut the belly pan?
Hi Cidair !
You can do as I did.....
I made a mold and copeid of my original bellypan and modified it.
You can do the same and then modifie it so it fits your pipes.
As you see I made mine a little bit longer then the org....looks better that way :cool:
[URL=http://s1120.photobucket.com/user/ ... .jpg[/img][/url]

cidair
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Re: Belly Pan / Jolly Moto exhaust

#7 Post by cidair » Sat Apr 05, 2014 5:31 am

New belly pan ordered from Pferrer in Germany. This one I will modify to fit my JM exhaust. :grin:

I will NOT cut the original belly pan.....but it is heat damaged, so my question is - how can I repair it?
RD 500 1GE -87
RD 350A -73
TZR125RR 4DL -91
MT-09 -18
R1M -15
750 H2 -72

Jeppe500
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Re: Belly Pan / Jolly Moto exhaust

#8 Post by Jeppe500 » Sat Apr 05, 2014 7:06 am

cidair wrote:New belly pan ordered from Pferrer in Germany. This one I will modify to fit my JM exhaust. :grin:

I will NOT cut the original belly pan.....but it is heat damaged, so my question is - how can I repair it?
Don't know how to repair the org bellypan.
It's made of some ABS-plastic that's hard to work with.
That's what my fiber/plastic-guy Said.

What was the cost of the new bellypan you ordered ?
I have thought of make copies of my modified, have a mold made for that.

cidair
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Re: Belly Pan / Jolly Moto exhaust

#9 Post by cidair » Sat Apr 05, 2014 10:09 am

Pferrer belly pan €89.-
RD 500 1GE -87
RD 350A -73
TZR125RR 4DL -91
MT-09 -18
R1M -15
750 H2 -72

Jeppe500
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Re: Belly Pan / Jolly Moto exhaust

#10 Post by Jeppe500 » Tue Apr 08, 2014 4:54 am

cidair wrote:Pferrer belly pan €89.-
How was the finish off the pferrer-pan ?
The cost for "my" bellypan would be a little less plus p&p but require some small work to be fitted.

//Jeppe

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nzminis
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Re: Belly Pan / Jolly Moto exhaust

#11 Post by nzminis » Tue Apr 08, 2014 5:17 am

the belly pans are very easy to plastic weld

dont think your man wanted to have a go

the last pan i fixed on the bike i just sold . i shit you not it was 10 peices and i welded it back together . abs rod and a plastic welder and 1 1/2 hours .. done

so it can be done !

Jeppe500
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Re: Belly Pan / Jolly Moto exhaust

#12 Post by Jeppe500 » Tue Apr 08, 2014 6:33 am

Maybe so...

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Andrew
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Re: Belly Pan / Jolly Moto exhaust

#13 Post by Andrew » Tue Apr 08, 2014 9:52 am

Hey nzminis... what do you call a plastic welder... is it a hot-air gun of some sort??? or a type of soldering iron???
Thanks
Andy (UK)
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Faster Faster !!!

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nzminis
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Re: Belly Pan / Jolly Moto exhaust

#14 Post by nzminis » Tue Apr 08, 2014 4:27 pm

hot air gun with the small tip as in pic below , tip is standing up . its 2000w . if you make a small lip for a 2000w heat gun they work aswell . you want to keep your heat area very small with plastics like abs . you dont want to get it to hot or it will start to go wrong

http://image.dhgate.com/albu_395305894_ ... er-gun.jpg" onclick="window.open(this.href);return false;

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Andrew
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Re: Belly Pan / Jolly Moto exhaust

#15 Post by Andrew » Fri Apr 11, 2014 3:45 pm

Photo says it all. Thanks
Andy (UK)
RZV500R
FRC
Faster Faster !!!

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